Biogas systems in livestock farming
 
Biogas technology in agriculture - a round thing
 
Because of high energy costs during the seventies, biogas plants became widely used in both communal and industrial sewage treatment works, where they not only helped produce energy but also performed a variety of important functions in the pretreatment of highly organically polluted sewage, hygienization and stabilization of sewage sludge.
Biogas technology failed to have the same degree of success in the agricultural field, however. On the one hand, this was due to the limited rarige of operationally safe and well-tested systems available and to negative expen- ence with cheap solutions in the past. On the other, it was due to the relatively 10w pri<;e paid by the power auth~rities for electricity fed into the public network, along with the 10w level - or indeed total lack - of account taken of such items as manure efficiency, soil improvement, water protection and avoidance of gaseous emissions in agricultural economics.
Over the last few years, there has been a drastic change in the perceived significance of almost all these factors. As a result, it is actually the ecological advantages of the biogas method which could make it a vitally important factor for the continued existence of many large- and medi um-scal e busi nesses:Biogas - Die runde Sache
  • avoidance of gaseous emissions
  • hygienization and biological treatment of liquid manure and slurry
  • year-round application of fermented substrate
  • avoidance of nitrate erosion
  • energy production
  • mobilization and redamation of plant nutri ents
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    The ,,fertilizer factory"

    A biogas plant is not only a suppuer of energy. lt also helps redaim valuable plant nutrients from liquid manure and slurry in a biologically and ecologically viable form and to ,,manufacture" valuable soil improvement material.
    Once well fermented, biogas liquid manure can be applied all Year round - even to growing crops - without risk of causticization. Optimized process control ensures that nitrogen loss in ammonia form - resulting in unpleasant smells and environmental pollution - is avoided. Thanks to the anaerobic processing method, all the nitrogen content is in ammonium form, which reduces the risk of erosion and ground water pol lution to a minimum.
    After biological treatment in the reactor, the organically bound nutrients are almost completely mineral ized, i.e. transformed into a form in which theyare utilizable by plants. The organic ,1liquid manure" has been replaced by a fully-fledged ,,liquid fertilizer" with trace elements and growth hormones.
    All that is actually extracted frqm the liquid manure is carbon, hydrogen (CH4) and small quantities of oxygen (C02). This means that around 80 to 90% of the biodegradable organic substances are transformed in the reactor and the nutrients they contain converted into a water-soluble form. All the plant nutrients remain in the substrate and can be applied according to plant growth, which greatly increases efficiency.
     
    The digester

    The technology of biogas production is a complex one, since biological processes need to be optimized taking individual structural and hydraulic requirements into account. Perfect thermostatization, continuous blending, homogenization, reduction and injection of the substrate are all vital preconditions.Biogasreaktor

     

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    The power station

    Biogas from liquid manure can be used to provide hot water, electricity and automotive energy without äny further processing (desulphurization). The energy is provided by methane gas (CH4) which is produced by highly special ized bacteria when organic material decomposes in an oxygen-free atmosphere. During this process, the solar energy stored by the plant in the form of an organic substance is bacterially converted into a directly utilizable form.
    Biogas contains ca. 50 to 70% methane, which corresponds to an energy content of 5 to 7 kW per m³. In modern heat recovery generation sets (gas motor), an efficiency factor of more than 90% is achieved in conversion to hot water and electricity. (In comparison: modern calorific and atomic power stations operate with an efficiency factor of around 40%). Since there is no opportunity for transmission or transport loss from high-voltage power cables, it is possible to make virtually full use of theprimary energy available.During combustion in heat recovery generation sets, the energy contained in the methane gas is converted into electricity (or automotive energy) and hot water at a ratio of 1:3. The waste gases mainly cosist of C02 and water (catalytic mode). The C02 released is a product of plant photosynthesis, is extracted from the air during the - process of plant biomass production and is released again when the biogas burns. This completes the C02 cycle so that energy won from biogas does not contribute to the controversial ,,greenhouse effect".
     
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